Hanwha sliding heads are breathing life into Ventilator Challenge
With the sudden ramp-up of the ‘VentilatorChallengeUK’ project to battle the Coronavirus (Covid-19) pandemic, Dugard Machine Tools has witnessed an unprecedented surge in enquiries and sales with its Hanwha range of sliding head turning centres.
As manufacturers up and down the country switch production output to machining small turned components for the Ventilator Challenge UK, the attributes of the Hanwha range is genuinely coming to the fore. The Hanwha XE Series is the latest generation in a well-established and successful line of rigid, productive, robust and extremely flexible turning centres. The Hanwha XE35 is particularly enjoying success during this challenging period.
The compact heavy-duty machine is the largest in the XE Series, with the facility to turn bars up to 35 mm diameter within its compact 2.3 by 1.2 by 1.7 m footprint. The rigid 2,750 kg machine is the perfect platform for machining hard materials and undertaking high-volume material removal. This is demonstrated by the vibration dampening heavy cast construction and the strong and rigid tool post that all combine to create a platform for unsurpassed surface finishes and enhanced tool life.
The remarkably capable and flexible Hanwha XE35 has a powerful 2.2/5 kW main spindle motor and a 1.5/2.2 kW sub-spindle motor, both achieving a maximum spindle speed of 6,500 rpm. The high-torque spindle motors are matched by the powerful and intuitive Hanwha software, the FANUC-0i CNC Control and the gear type modular live tooling configuration.
The tooling configuration combines power, rigidity and flexibility with 18 tooling positions that provide simultaneous front and rear spindle machining through a platen of five fixed tools and four driven tools in the X1-axis with another four driven tools on the Z2-axis plane, one on the Z1-axis that is accompanied by an additional four tool stations for boring, drilling and the machining of other internal features. All live tooling positions offer a high spindle speed of 6,000 rpm with a 1 kW spindle motor. The modular gear type live tooling configuration is an innovative design that generates exceptional torque levels for heavy drilling and milling cycles.
The axes stroke of the impressive Hanwha XE35 is particularly spacious with 210 mm in the Z1-axis, 62 mm in the X1-axis, 340 mm in the Y1-axis, 205 mm in Z2 and 312 mm in X2.
The impressive Hanwha XE35 is available with the H, J, N and NE configurations to open a world of opportunities to end-users. The H and N variants have been designated as guide-bush and non-guide bush options to provide differing bar turning length, capacity and setup configurations within the work area for the end-user. In addition, the Hanwha XE35 is also offered with the J and NE variants. Unlike the H and N variants, these models offer four static tool positions in the Z2 axis as opposed to two driven and two static positions on the H and N models.
For further details on how this impressive line of productive and robust machines can transform your production output, contact: